Skip to content
Merged
Show file tree
Hide file tree
Changes from all commits
Commits
File filter

Filter by extension

Filter by extension


Conversations
Failed to load comments.
Loading
Jump to
Jump to file
Failed to load files.
Loading
Diff view
Diff view
4 changes: 3 additions & 1 deletion .github/workflows/quality.yml
Original file line number Diff line number Diff line change
Expand Up @@ -18,4 +18,6 @@ jobs:
python -m pip install --upgrade pip
python -m pip install -e . pytest
- name: IX-StellaratorForge quality gate
run: python check_stellarforge.py
run: |
python -m pytest -q
python check_stellarforge.py
25 changes: 25 additions & 0 deletions BOM/SFR2_ACTUATION_OVERLAY_BOM.csv
Original file line number Diff line number Diff line change
@@ -0,0 +1,25 @@
ID,System,Item,Quantity,Architecture decision,Unresolved sizing,Maturity,Gate
AO01,Baseline,Existing SFR-2 Rev A vessel and blanket,1,"Rigid and unchanged","All nuclear and structural qualification remains open",DEFINED,SFR2A_G8
AO02,Baseline,Existing primary HTS confinement magnet set,1,"Steady DC operation; not pulse driven","Final conductor current stress quench and irradiation design",DEFINED,SFR2A_G2
AO03,Actuation,Auxiliary saddle-coil triplet stations,8,"Two stations per ABAB field period",Turns current conductor section and placement,SOLVER_DEPENDENT,SFR2A_G1/G2
AO04,Actuation,Independent normal-conducting coil circuits,24,"Three phase channels per station",Voltage current inductance bandwidth and insulation,SOLVER_DEPENDENT,SFR2A_G2
AO05,Actuation,Four-quadrant power-converter channels,24,"Independent reversible current control",Semiconductor topology ratings and switching frequency,HARDWARE_DEPENDENT,SFR2A_G2
AO06,Actuation,Shared DC link and pulse-energy buffer,1,"Recovers reversible field energy where feasible",Stored energy voltage capacitance protection and enclosure,HARDWARE_DEPENDENT,SFR2A_G2/G7
AO07,Actuation,Fast dump and crowbar channels,24,"Fail-safe isolation for every actuator circuit",Dump resistance voltage and thermal rating,HARDWARE_DEPENDENT,SFR2A_G2
AO08,Actuation,Buswork and penetrations,24 circuits,"Low-inductance routed services",Geometry shielding insulation and remote joints,HARDWARE_DEPENDENT,SFR2A_G2/G6
AO09,Thermal,Actuator deionized-water cooling loops,8,"One independently monitored loop per station",Flow pressure heat exchanger and chemistry,HARDWARE_DEPENDENT,SFR2A_G2/G7
AO10,Structure,Cyclic electromagnetic support frames,8,"Decoupled from primary HTS supports where feasible",Force spectrum fatigue life displacement and attachment,HARDWARE_DEPENDENT,SFR2A_G2
AO11,Structure,Vibration and displacement sensors,24,"Three-axis station monitoring",Range bandwidth radiation tolerance and calibration,HARDWARE_DEPENDENT,SFR2A_G2/G8
AO12,Diagnostics,Mirnov magnetic-probe arrays,8,"Toroidally distributed phase and mode observation",Coil count placement bandwidth and radiation life,SOLVER_DEPENDENT,SFR2A_G1/G5
AO13,Diagnostics,Flux-loop sets,8,"Local boundary response and eddy-current observation",Loop geometry calibration bandwidth and routing,SOLVER_DEPENDENT,SFR2A_G1/G2
AO14,Diagnostics,Interferometry channels,4,"Density response over the actuation cycle",Sightlines wavelength vibration isolation and calibration,SOLVER_DEPENDENT,SFR2A_G3/G5
AO15,Diagnostics,Electron-cyclotron-emission channels,4,"Electron-temperature phase response",Frequency coverage access calibration and radiation protection,SOLVER_DEPENDENT,SFR2A_G3/G5
AO16,Diagnostics,Diamagnetic-loop system,1,"Global stored-energy response",Geometry compensation bandwidth and calibration,SOLVER_DEPENDENT,SFR2A_G3/G7
AO17,Controls,Deterministic phase controller,1,"Commands synchronous ABAB-opposed and traveling-quadrature patterns",Clock rate latency redundancy and nuclear qualification,CANDIDATE,SFR2A_G2/G8
AO18,Controls,Machine-protection interlock interface,1,"Trips actuation without disturbing safe primary-field handling",Setpoints voting logic response time and qualification,HARDWARE_DEPENDENT,SFR2A_G8
AO19,Controls,Real-time state estimator,1,"Uses field density temperature and structural measurements",Model order compute platform latency and validation,SOLVER_DEPENDENT,SFR2A_G1/G5
AO20,Electromagnetics,Conducting-structure eddy-current model,1,"Required before actuator current or phase is specified",Full vessel blanket shield and support mesh,SOLVER_DEPENDENT,SFR2A_G2
AO21,Physics,Time-sliced free-boundary equilibrium campaign,1,"Complete phase cycle for every retained waveform",DESC VMEC++ or justified dynamic-equilibrium workflow,SOLVER_DEPENDENT,SFR2A_G1
AO22,Physics,Kinetic magnetic-pumping calculation,1,"Must resolve collisionality frequency waveform and phase lag",Kinetic solver profiles and validated absorption model,SOLVER_DEPENDENT,SFR2A_G3
AO23,Physics,Alpha-orbit and transport campaign,1,"Complete-cycle loss and redistribution assessment",Production orbit neoclassical gyrokinetic and MHD tools,SOLVER_DEPENDENT,SFR2A_G4/G5
AO24,Systems,Integrated actuator power and burn ledger,1,"Debits converters cooling cryogenics and induced losses",Validated actuator demand and plasma absorption,SOLVER_DEPENDENT,SFR2A_G7
18 changes: 18 additions & 0 deletions BOM/SFR2_ACTUATION_OVERLAY_BOM.md
Original file line number Diff line number Diff line change
@@ -0,0 +1,18 @@
# SFR-2 Actuation Overlay A BOM

This is the architecture-level build inventory for testing phase-programmed magnetic breathing and a repeated poloidal tri-lobe actuator harmonic without changing the SFR-2 Rev A baseline.

## Locked architectural decisions

1. The vacuum vessel, blanket and primary HTS confinement magnets remain rigid.
2. The primary HTS magnet current remains steady DC.
3. Eight auxiliary normal-conducting saddle-coil triplet stations are screened, two per ABAB field period.
4. Twenty-four independently driven circuits permit synchronous, ABAB-opposed and traveling-quadrature waveforms.
5. No actuator current, field amplitude, voltage, stored energy, conductor size, cooling rate or support load is claimed before equilibrium and electromagnetic solves.
6. The actuator package cannot be promoted without full-cycle topology, kinetic, alpha-orbit, MHD, eddy-current, fatigue and integrated-power evidence.

## Meaning of “proper BOM” at this stage

The companion CSV is complete for the selected test architecture at system level. It is not a procurement or fabrication BOM. Ratings and dimensions that would require a solved magnetic field, conducting-structure response or hardware qualification are explicitly marked solver-dependent or hardware-dependent instead of being invented.

The main SFR-2 design is not replaced by this overlay. A rejected overlay leaves the v0.5.0 SFR-2 Rev A evidence unchanged.
65 changes: 65 additions & 0 deletions BOM/SFR3_DUAL_BOUNDARY_AHIS_BOM.csv
Original file line number Diff line number Diff line change
@@ -0,0 +1,65 @@
ID,System,Item,Quantity_or_basis,Material_or_technology,Disposition,Direct_confinement_role,Authority,Qualification_required
DBI-001,Inner stack,Segmented plasma-facing armor,TBD by CAD,Qualified tungsten baseline,KEEP,None,Candidate,High-heat-flux erosion joining and neutron lifetime
DBI-002,Inner stack,Long-fiber Wf-W witness coupon,At least one replaceable coupon per material campaign,Long-fiber tungsten-reinforced tungsten,DEFER,None,Research candidate,Fusion-neutron and cyclic heat-flux qualification
DBI-003,Inner stack,Armor-to-structure transition,TBD by FEA,Functionally graded W-to-RAFM candidate,NEW,None,Low-authority candidate,Joining thermal fatigue irradiation and fracture qualification
DBI-004,Inner stack,Helium-cooled first-wall structure,TBD by CAD,ODS-Eurofer or qualified RAFM steel,KEEP,None,Reference candidate,Pressure boundary creep fatigue and code qualification
DBI-005,Inner stack,First-wall helium channels,TBD by CFD,RAFM microchannels and high-pressure helium,KEEP,None,Candidate,CFD pressure-drop leak and heat-transfer validation
DBI-006,Breeding blanket,Breeder and neutron multiplier,TBD by neutronics,Enriched PbLi,KEEP,None,Reference candidate,TBR MHD tritium corrosion and safety closure
DBI-007,Breeding blanket,Blanket cassette structure,24 sectorized families,RAFM or ODS-Eurofer,KEEP,None,Candidate,Structural and neutron lifetime qualification
DBI-008,Breeding blanket,Flow-channel insert,TBD by MHD model,SiC composite or alumina electrical barrier,KEEP,None,Candidate,PbLi compatibility irradiation hermeticity and MHD tests
DBI-009,Vacuum boundary,Inner vessel skin,TBD by structural design,316LN-class nuclear stainless or qualified low-activation alternative,KEEP,None,Candidate,Electromagnetic load weld and irradiation qualification
DBI-010,Vacuum boundary,Inter-wall ribs and spacers,TBD by structural design,Qualified stainless or hybrid nonmagnetic structure,KEEP,None,Candidate,Buckling fatigue and field-perturbation analysis
DBI-011,Vacuum boundary,Outer vessel skin,TBD by structural design,316LN-class nuclear stainless,KEEP,None,Candidate,Leak-before-break and weld qualification
DBI-012,Vacuum boundary,Evacuated monitored interspace,One continuous volume with 24 isolatable monitoring zones,Vacuum plumbing and helium leak-test ports,NEW,None,Architecture candidate,Leak sensitivity conductance and isolation tests
DBI-013,Neutron shield,Inner high-density shield,TBD by OpenMC,Tungsten carbide,KEEP,None,Candidate,Full 3-D neutronics heating stress and activation
DBI-014,Neutron shield,Absorber layer,TBD by OpenMC,Boron carbide,KEEP,None,Candidate,Full 3-D neutronics and joining qualification
DBI-015,Neutron shield,Local magnet-adjacent hydride option,Only where OpenMC promotes it,HfH1.7 in stainless or MgO matrix,DEFER,None,Cross-architecture candidate,Stellarator-specific neutronics thermal stability and corrosion
DBI-016,Thermal isolation,Vessel-to-magnet thermal shield,TBD by cryogenic model,Helium-cooled polished stainless panels,KEEP,None,Reference candidate,Cryogenic heat-load and radiation qualification
DBI-017,Cryogenic boundary,Cryostat,TBD by CAD,Nonmagnetic stainless and multilayer insulation,KEEP,None,Candidate,Vacuum structural and thermal qualification
DBI-018,Magnetic system,Primary confinement coils,Preserved SFR-1 basis,Cu-stabilized REBCO,KEEP,Direct field source,Reference candidate,Physical coil optimization radiation lifetime stress strain and quench
DBI-019,Magnetic system,Monitored coil support shell,TBD by coil-support co-design,High-strength nonmagnetic alloy or qualified composite,ADAPT,Preserves field geometry indirectly,Candidate,Coupled electromagnetic structural and modal FEA
DBI-020,Inner AHIS,Localized temperature sensors,384 elements at 192 locations across lanes A and B,Mineral-insulated thermocouple or qualified equivalent,NEW,None,Architecture count,Radiation drift response time calibration and feedthrough tests
DBI-021,Inner AHIS,Localized first-wall strain sensors,384 elements at 192 locations across lanes A and B,All-metal packaged or radiation-qualified optical strain sensor,NEW,None,Architecture count,Temperature compensation irradiation bonding and calibration
DBI-022,Inner AHIS,Sector magnetic flux loops,48 elements across 24 sectors and two lanes,Mineral-insulated conductor with ceramic feedthrough,NEW,Measures disturbance for field correction,Candidate,Magnetic response radiation and vacuum qualification
DBI-023,Inner AHIS,Sector coolant-state channels,48 redundant channel groups,Pressure flow temperature and differential-pressure instrumentation,NEW,None,Candidate,Helium leak response radiation and calibration
DBI-024,Inner AHIS,Protected inner feedthrough assemblies,48 dual-barrier groups,Double-seal ceramic-to-metal feedthrough with monitored interspace,NEW,None,Candidate,Helium leak high-voltage thermal-cycle and neutron qualification
DBI-025,Inner AHIS,Local signal conditioning,TBD by radiation map,Radiation-tolerant analog front ends outside highest-dose region,NEW,None,Candidate,Dose noise drift latency and failure-mode qualification
DBI-026,Inner AHIS,Lane A acquisition network,One independent network per four-field-period architecture,Diverse deterministic acquisition and isolated power,NEW,None,Candidate,Hardware-in-loop timing and common-cause analysis
DBI-027,Inner AHIS,Lane B acquisition network,One diverse independent network per four-field-period architecture,Diverse deterministic acquisition and isolated power,NEW,None,Candidate,Hardware-in-loop timing and common-cause analysis
DBI-028,Outer AHIS,Localized vessel and support strain sensors,384 elements at 192 locations across lanes A and B,Radiation-qualified optical strain sensing,NEW,None,Architecture count,Irradiation temperature compensation attachment and calibration
DBI-029,Outer AHIS,Localized alignment displacement sensors,384 elements at 192 locations across lanes A and B,Optical interferometric or qualified inductive displacement sensing,NEW,Preserves field geometry indirectly,Architecture count,Magnetic compatibility radiation calibration and line-of-sight tests
DBI-030,Outer AHIS,Sector vibration channels,48 elements across 24 sectors and two lanes,Fiber-optic or radiation-isolated accelerometry,NEW,None,Candidate,Measured FRF placement bandwidth and radiation qualification
DBI-031,Outer AHIS,Interspace pressure and leak channels,48 elements across 24 sectors and two lanes,Vacuum pressure and helium mass-spectrometry interfaces,NEW,None,Candidate,Minimum detectable leak latency and false-alarm tests
DBI-032,Outer AHIS,Independent hard-vacuum channels,8 channels at two per field period,Diverse hardwired vacuum instruments,NEW,None,Architecture count,Independent trip validation
DBI-033,Outer AHIS,Neutron and gamma dosimetry,At least one calibrated package per sector,Passive and active radiation dosimeters,NEW,None,Candidate,Dose-to-damage correlation and calibration
DBI-034,Outer AHIS,Absolute alignment fiducials,TBD by metrology plan,Remote optical and kinematic reference targets,NEW,Preserves field geometry indirectly,Candidate,Radiation stability remote visibility and calibration
DBI-035,Outer AHIS,Periodic guided-wave NDE ports,At least one accessible path per replaceable sector,Remote laser or qualified ultrasonic inspection interface,NEW,None,Research candidate,Crack sensitivity baseline drift and inspection coverage
DBI-036,Outer AHIS,Port-based thermal imaging,TBD by optical access,Radiation-hard optics with remotely replaceable detectors,DEFER,None,Research candidate,Calibration deposition neutron damage and sightline protection
DBI-037,Control,State estimator lane A,One deterministic instance,Validated confidence-aware estimator,ADAPT,None,AHIS translation,Formal requirements calibration and fault injection
DBI-038,Control,State estimator lane B,One diverse deterministic instance,Diverse validated estimator,ADAPT,None,AHIS translation,Independence and common-cause analysis
DBI-039,Control,Independent hard watchdog,Two diverse hard channels,Safety PLC FPGA or hardwired protection,ADAPT,None,IX-Breath translation,Formal verification latency and independence
DBI-040,Control,First-wall helium isolation valves,Two isolation boundaries per sector where hydraulic topology permits,Fast qualified helium valves,NEW,None,Candidate,Leak isolation pressure loss radiation and fail-position tests
DBI-041,Control,PbLi sector isolation and drain system,TBD by blanket topology,High-temperature compatible valves drain tank and freeze protection,NEW,None,Candidate,MHD corrosion tritium and loss-of-power tests
DBI-042,Control,Passive hard shutdown path,At least one diverse path per field period,De-energized-to-safe interlock architecture,NEW,None,Candidate,Loss-of-power and common-cause testing
DBI-043,Control,SFR-3 active-trim interface,24 bounded command channels,Existing SFR-3 trim-coil control,ADAPT,Direct correction field source,Low-authority link,CAD-linked response equilibrium and island validation
DBI-044,Control,Primary and trim quench interface,All superconducting circuits,Diverse quench detection and energy extraction,KEEP,None,Candidate,Integrated quench and fault-propagation testing
DBI-045,Control,Evidence recorder,Two independent recorders,Time-synchronized write-once configuration and telemetry,ADAPT,None,AHIS assurance,Timing cybersecurity calibration and traceability
DBI-046,Control,Protected control power,Independent UPS and passive trip energy,Qualified batteries capacitors or flywheel outside radiation zone,NEW,None,Candidate,Seismic fire radiation and endurance qualification
DBI-047,Maintenance,Replaceable wall and blanket cassette,24 service sectors aligned with control sectors,Remote-handled RAFM and shield modules,NEW,None,Candidate,Activation remote handling alignment and replacement demonstration
DBI-048,Maintenance,Kinematic remote-handling interface,One standardized interface family,Nonmagnetic precision features and robotic tooling,NEW,Preserves field geometry indirectly,Candidate,Repeatable alignment hot-cell and contamination testing
DBI-049,Maintenance,Periodic NDE tooling,One remote tool family plus spares,Laser ultrasonics eddy-current or qualified multi-method inspection,NEW,None,Candidate,Probability-of-detection campaign on representative irradiated flaws
DBI-050,Maintenance,Sensor calibration spool and reference standards,One set per sensor technology,Traceable thermal strain vacuum flow and magnetic standards,NEW,None,Candidate,Calibration interval and drift model
DBI-051,Maintenance,Material witness coupons,One monitored set per sector family,W RAFM joint SiC coating and sensor attachment coupons,NEW,None,Candidate,Exposure correlation and destructive post-irradiation examination
DBI-052,Maintenance,Helium leak-test ports,At least two per isolatable interspace zone,Double-valved qualified vacuum ports,NEW,None,Candidate,Factory and in-service sensitivity testing
DBI-053,Safety,Helium purge and recovery,TBD by inventory,Closed recovery train with monitored isolation,KEEP,None,Candidate,Loss-of-coolant and confinement analysis
DBI-054,Safety,Tritium and radioactive inventory monitors,Diverse monitors at vacuum coolant and interspace boundaries,Ionization proportional or optical methods as qualified,KEEP,None,Candidate,Cross-sensitivity calibration and safety classification
DBI-055,Rejected inner sensor,PVDF film directly behind plasma-facing armor,0,Unqualified polymer piezoelectric film,REJECT,None,No credit,Neutron temperature vacuum outgassing and lifetime incompatible until proven
DBI-056,Rejected wall fluid,PressureX shear-thickening layer inside first wall,0,Shear-thickening fluid,REJECT,None,No credit,Not compatible with plasma-facing heat neutron and vacuum environment
DBI-057,Rejected actuator,Mechanical inward-pressure actuator,0,Hydraulic pneumatic or bellows compression,REJECT,None,No credit,Cannot chase plasma dynamics or restore magnetic surfaces
DBI-058,Alternate wall stack,Water-cooled W-Cu-CuCrZr branch,One retained comparison,Pressurized water W-Cu FGM and CuCrZr,DEFER,None,Low-authority comparison,Water-PbLi accident integration copper lifetime and 3-D design
DBI-059,Alternate wall stack,High-temperature W-SiCf-SiC branch,One retained comparison,Helium-cooled SiCf-SiC structure,DEFER,None,Low-authority comparison,Joining hermeticity code path irradiation and manufacturing maturity
DBI-060,Alternate armor,Full Wf-W armor deployment,0 baseline deployment,Long-fiber tungsten-reinforced tungsten,DEFER,None,Research candidate,Reactor-scale joining erosion tritium and neutron lifetime
DBI-061,Separate edge branch,Liquid-lithium surface layer,0 baseline deployment,Controlled local lithium divertor cassette,SEPARATE,None,Experimental branch,Vapor MHD corrosion impurity tritium and exhaust tests
DBI-062,Rejected armor claim,Diamond confinement liner,0,Diamond or CVD diamond,REJECT,None,No credit,May only return as an independently qualified PFC coating
DBI-063,Field co-design,Ferromagnetic material representation,Every RAFM and shield CAD volume,Saturated dipole or validated finite-element model,NEW,Preserves field geometry indirectly,Candidate,CAD-linked validation and differentiable coil correction
DBI-064,Facility boundary,Secondary building confinement and filtered ventilation,One facility system,Reinforced low-activation-compatible structure and filtered detritiation ventilation,KEEP,None,Plant safety candidate,Integrated source-term fire seismic and licensing analysis
Loading
Loading